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Forged Flanged Fittings

Forged Flanged Fittings

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Introduction to Integral Flanged Fittings

Forged flanged fittings—such as flanged elbows, tees, and reducers—are components where the flange is forged as an integral part of the fitting body. This "single-piece" construction eliminates the need for welding a flange to a pipe fitting, removing a potential failure point and reducing the overall weight and size of the assembly. These are commonly used in high-safety systems where the "heat affected zone" (HAZ) of a weld is undesirable.

Technical Features and Specifications

Feature Detail
Types Flanged Elbows (90/45), Flanged Tees, Flanged Reducers.
Standards ASME B16.5, MSS SP-44.
Materials A105, F316L, A350 LF2, F51 Duplex.

Because the fitting and flange are one piece, the "grain flow" follows the contour of the entire component. This provides maximum structural integrity, which is vital for systems subject to high mechanical vibration or thermal expansion loads.

Corporate Culture and Development Philosophy
  • Development Concept
    scientific and technological innovation as the driving force.
  • Quality Policy
    People, integrity, truth-seeking, innovation
  • Core Value
    Common development to achieve symbiosis and win-win.

Buying Tips

  • Face-to-Face Dimensions: Check that the dimensions match your piping layout, as integral fittings often have different footprints than welded assemblies.
  • Bolt Hole Orientation: Ensure the bolt holes are "off-center" (two-holed) as per standard piping practice unless otherwise specified.
  • Weight Savings: Use these for offshore skids where reducing the number of welds and the overall weight is a priority.

Advantages of Integral Forging

Advantage Operational Benefit
No Welds Eliminates 100% of the weld-related inspection costs (X-ray).
Compactness Ideal for tight spaces in pump rooms and skids.
Structural Safety Highest possible pressure rating for the given wall thickness.

Primary Applications

Industry Usage Context
Chemical Skids Modular process units for pharmaceutical and specialty chemicals.
Naval/Marine Compact piping systems for ship engine rooms.
High-Pressure Gas Instrument manifolds and meter runs.
  • Q: Are these more expensive than welded fittings?
  • A: The initial cost of the forging is higher, but the total installed cost is often lower because you save on welding, labor, and NDT (testing).
Recommended LINS:
Forged Outlet Fittings (O-lets) Forged Pipe Fittings Forged Valve Bodies Forged Valve Bonnets Forged Swage Nipples Forged Support Rollers Forged Gear Blanks Forged Crane Wheels

Professional Forged Flanged Fittings Manufacturer

Jiangyin Xinyu Forging Co., Ltd. founded in 2004, is a growing forging manufacturer, providing all kinds of mechanical forgings for valves and oil recovery equipment.
As a China OEM/ODM Forged Flanged Fittings Supplier and Custom Forged Flanged Fittings Company, We specialise in the manufacture of free section, precision die forged and milled ring forgings in any complex shape up to 20ft OD and 40,000 lbs, including raw forgings or finish machined parts.
We are ISO 9001 certified, API Spec 20B certified, and TUV PED certified.

Honor

  • ISO 50001 EnMS
  • UKCA Cert
  • UKCA Cert
  • PED Cert
  • PED Cert
  • PED Cert
  • PED Cert
  • PED Cert
  • API 20B Monogram
  • ISO 45001
  • ISO 14001
  • ISO 9001

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