Key Points About Forging Temperatures for Alloy Steel Forgings
1. The temperature range varies widely, depending on the alloy's performance.
Low-alloy steel: Forging temperatures are relatively high (similar to carbon steel), but strict temperature control is required to prevent overheating.
High-alloy steel (such as high-chromium and nickel-based alloys): The forging temperature window is much narrower. A slight increase will result in burnout, while a slight decrease will cause cracking—manipulation is like walking a tightrope.
2. "Fire-through" is essential.
The billet must reach the target temperature uniformly throughout (commonly known as "burn-through"), otherwise the core will tear during forging.
Large forgings heat more slowly, requiring a stepwise ramp-up and holding. Avoid rapid heating!
3. High-temperature Forbidden Zones: Overheating and Overburning
Overheating (high temperatures): Grain growth becomes excessive, and the forging becomes a "breaded carrot"—strength and toughness plummet.
Overburning (severely exceeding the specified temperature): Grain boundaries melt, resulting in shattering with a single blow (instantly scrapped). Experience-based judgment: Observe the steel's flame color in the furnace (bright yellow to orange-red is safe), using an infrared thermometer.
4. Low-Temperature Red Line: Stop-Forging Temperature
The temperature inevitably drops during forging, and the hammer must be stopped if it falls below a critical value (even if no shape has been formed).
Consequences of too low a stop-forging temperature:
The material becomes "stubborn" (its resistance to deformation increases dramatically), making it prone to cracking during strong forging.
Residual stresses are induced, creating a potential for cracking.
High-alloy steels are particularly sensitive (for example, the stop-forging temperature of high-speed steel requires precise control).
5. Special Alloy Characteristics
Austenitic stainless steel (such as 304): Avoid prolonged exposure to carbide precipitation (around 800°C), as this will negatively impact corrosion resistance.
High-speed tool steel: Requires multiple staged heating to prevent uneven microstructure.
Titanium/Vanadium-containing alloys: Prone to oxidation at high temperatures, requiring a protective atmosphere furnace.
6. Cooling: The source of subsequent potential risks
Absolutely avoid air cooling after forging! High-carbon, high-alloy steels, in particular, will crack if cooled too quickly. Key Operations:
Enter a slow cooling pit (bury with sand/asbestos for insulation).
Or directly enter the furnace for subsequent cooling (stress relief).
Aspect | Critical Considerations | Consequences of Deviation |
1. Material Dictates Range | • Low-alloy steels: Wider "safe" range (similar to carbon steel).• High-alloy steels (Cr/Ni-rich, tool steels): Extremely narrow "sweet spot" – precision mandatory. | Too cold: Cracking.Too hot: Grain growth (weakness) or melting (scrap). |
2. Uniform Heating ("Soak") | • Core & surface MUST reach target temp evenly.• Large sections need staged heating + long holds – no rushing! | Cold core cracks under hammer.Hot spots overheat/weaken. |
3. Overheating & Burning | • Overheating: Grain coarsening → "mushy," weak metal.• Burning: Grain boundary melting → instant scrap. | Catastrophic loss of strength/toughness. Irreversible damage. |
4. The "Stop Hammering" Temp | • Absolute minimum temp before cracking risk soars.• High-alloy steels: Stop forging MUCH hotter than carbon steel. | Forcing cold metal = cracks, high stress, internal tears. Safety hazard. |
5. Alloy-Specific Traps | • Stainless (e.g., 304): Avoid ~800°C "danger zone" or lose corrosion resistance.• High-Speed Steel: Needs multi-step heating.• Ti/V alloys: Oxidize easily – needs shielded furnace. | Hidden weaknesses (corrosion, brittleness) only appear later. Wasted material/effort. |
6. Cooling = Part of Forging | • NEVER air-cool high-alloy/carbon steels!• Must: Slow furnace cool or bury in insulating sand/ash. | Rapid cooling = guaranteed cracks. Turns good forging into junk. |
Battlefield Rules | • Soak slow, watch the glow (color).• High-alloy? Treat like glass.• Too cold kills – stop hammering!• Cool slow or reap the woe. | Ignoring heat control = guaranteed failures, wasted time/money, safety incidents. |