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Technical Capabilities for Custom Parts
We utilize both open-die and closed-die forging to meet a wide range of custom geometries.
| Capability | Detail |
|---|---|
| Weight Range | From 5kg to 50,000kg. |
| Complexity | Simple shafts to multi-axis "Near-Net Shape" components. |
| Material Range | Full spectrum of carbon, alloy, stainless, and nickel alloys. |
Our "Near-Net Shape" capability is particularly valuable for OEM clients. By forging the part as close to the final dimensions as possible, we significantly reduce the "Buy-to-Fly" ratio (the amount of raw material purchased vs. the weight of the final part), saving our clients thousands in material and machining costs.
Corporate Culture and Development Philosophy
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Development Conceptscientific and technological innovation as the driving force. -
Quality PolicyPeople, integrity, truth-seeking, innovation -
Core ValueCommon development to achieve symbiosis and win-win.
Buying Tips for Custom Projects
- DFM (Design for Manufacturing): Consult our engineers early in the design phase; small changes to radii or draft angles can lead to significant cost savings.
- Prototype vs. Production: We offer small-batch prototype runs to verify designs before committing to expensive production dies.
- IP Protection: Ensure your supplier has strict data security protocols to protect your proprietary designs and trade secrets.
Advantages of Partnering with Xinyu
| Advantage | Business Impact |
|---|---|
| Tailored Engineering | Components optimized for your specific performance loads. |
| Single-Source Supply | We handle everything from the raw melt to the final finish. |
| Quality Consistency | ISO-certified processes ensure every batch meets your specs. |
Primary Applications
| Application | Usage Context |
|---|---|
| Proprietary Valve Trim | Unique designs for specialized flow control systems. |
| Heavy Vehicle Chassis | High-strength suspension and steering components. |
| Industrial Robotics | Lightweight, high-strength articulated arms and joints. |
- Q: Can you forge from my existing dies?
- A: Yes, we can often adapt existing customer dies to our presses, or we can build new dies based on your current part geometry.
